Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces

authored by: Bernd Arno Behrens, Deniz Yilkiran, Simon Schöler, Sven Hübner, Kai Möhwald, Fahrettin Özkaya
Abstract: Due to controlled and enhanced tribological conditions in forming technology, oils are generally used. Liquid lubricants, especially mineral oils, are environmentally harmful or even toxic. Within the priority program 1676, researchers are studying technologies to prevent the use of lubricants in forming operations. One approach to avoid lubricants in sheet metal forming is the generation of thin selective oxide layers (thickness of about 300–500 nm) on forming tools. In previous investigations, it was found that these layers (e.g. α-Fe₂O₃-layers) have the ability to reduce friction between the tool and sheet metal (DP600+Z) as well as zinc pick-up on the tool surface. Furthermore, the wear behavior of those layers was investigated. It could be shown that the oxide layer resists several thousand loads of stroke. Within this study, an overview of the previous work and the future activities of the task will be shown.
Organisation(s): Institute of Metal Forming and Metal Forming Machines
Institute of Materials Science
Type: Conference contribution
Pages: 719-731
No. of pages: 13
Publication date: 27.02.2019
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: Electronic, Optical and Magnetic Materials, Energy Engineering and Power Technology, Mechanics of Materials, Metals and Alloys, Materials Chemistry
Electronic version(s): https://doi.org/10.1007/978-3-030-05861-6_71 (Access: Closed)
: Details in the research portal "Research@Leibniz University"

BibTeX

@inproceedings{e014009e73954bf8a5390120d3697b0c,
title = "Dry Sheet Metal Forming Through Selective Oxidized Tool Surfaces",
abstract = "Due to controlled and enhanced tribological conditions in forming technology, oils are generally used. Liquid lubricants, especially mineral oils, are environmentally harmful or even toxic. Within the priority program 1676, researchers are studying technologies to prevent the use of lubricants in forming operations. One approach to avoid lubricants in sheet metal forming is the generation of thin selective oxide layers (thickness of about 300–500 nm) on forming tools. In previous investigations, it was found that these layers (e.g. α-Fe2O3-layers) have the ability to reduce friction between the tool and sheet metal (DP600+Z) as well as zinc pick-up on the tool surface. Furthermore, the wear behavior of those layers was investigated. It could be shown that the oxide layer resists several thousand loads of stroke. Within this study, an overview of the previous work and the future activities of the task will be shown.",
keywords = "Avoidance of lubricants, Dry metal forming, Oxide layers, Surface analyzes, Wear testing",
author = "Behrens, {Bernd Arno} and Deniz Yilkiran and Simon Sch{\"o}ler and Sven H{\"u}bner and Kai M{\"o}hwald and Fahrettin {\"O}zkaya",
note = "Funding information: This study was supported by the German Research Foundation (Deutsche Forschungsgemeinschaft—DFG) within the priority program, Dry Metal Forming—Sustainable Production through Dry Processing in Metal Forming (SPP 1676, grant numbers MA1175/41-2 and BE1690/170-2). The authors gratefully acknowledge the provision of dual-phase steel DP600+Z from Tata Steel Europe Limited.; 148th Annual Meeting and Exhibition of The Minerals, Metals and Materials Society, TMS 2019 ; Conference date: 10-03-2019 Through 14-03-2019",
year = "2019",
month = feb,
day = "27",
doi = "10.1007/978-3-030-05861-6_71",
language = "English",
isbn = "978-3-030-05860-9",
series = "Minerals, Metals and Materials Series (MMMS)",
publisher = "Springer International Publishing AG",
pages = "719--731",
booktitle = "TMS 2019 148th Annual Meeting and Exhibition Supplemental Proceedings",
address = "Switzerland",
edition = "1.",
}