Optical measurements and force measurements as a basis for predicting the tool life of forging dies

authored by: Mareile Kriwall, David Schellenberg, Christoph Niemann, Malte Stonis, Bernd Arno Behrens
Abstract: Wear due to thermal and mechanical stresses is one of the major causes of forging die failure. The assessment of die condition and the associated die life is usually based on experience. This paper presents a method to objectively predict the remaining life of a forging die. With this method a prediction based on optical measurements can be calculated. Practical tests show the possible applications. In addition, force measurements are performed and analyzed to determine how wear affects the force distribution in the die. The assessment based on optical measurements allows objective statements about the remaining tool life of forging dies. The analysis of the force measurements shows potential for predicting tool life but needs further investigation.
Organisation(s): Institute of Metal Forming and Metal Forming Machines
External Organisation(s): Institut für integrierte Produktion Hannover (IPH)
Type: Article
Journal: Production Engineering
Volume: 18
Pages: 1035–1047
No. of pages: 13
ISSN: 0944-6524
Publication date: 12.2024
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: Mechanical Engineering, Industrial and Manufacturing Engineering
Electronic version(s): https://doi.org/10.1007/s11740-024-01282-2 (Access: Closed)
: Details in the research portal "Research@Leibniz University"

BibTeX

@article{de39a521c93348cd8a9a99bd0f34044d,
title = "Optical measurements and force measurements as a basis for predicting the tool life of forging dies",
abstract = "Wear due to thermal and mechanical stresses is one of the major causes of forging die failure. The assessment of die condition and the associated die life is usually based on experience. This paper presents a method to objectively predict the remaining life of a forging die. With this method a prediction based on optical measurements can be calculated. Practical tests show the possible applications. In addition, force measurements are performed and analyzed to determine how wear affects the force distribution in the die. The assessment based on optical measurements allows objective statements about the remaining tool life of forging dies. The analysis of the force measurements shows potential for predicting tool life but needs further investigation.",
keywords = "Forging dies, Predictive maintenance, Process monitoring, Quality management, Tool life prediction, Wear",
author = "Mareile Kriwall and David Schellenberg and Christoph Niemann and Malte Stonis and Behrens, {Bernd Arno}",
note = "Publisher Copyright: {\textcopyright} The Author(s) under exclusive licence to German Academic Society for Production Engineering (WGP) 2024.",
year = "2024",
month = dec,
doi = "10.1007/s11740-024-01282-2",
language = "English",
volume = "18",
pages = "1035–1047",
journal = "Production Engineering",
issn = "0944-6524",
publisher = "Springer Verlag",
number = "6",
}