FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear

authored by: Bernd Arno Behrens, Anas Bouguecha, Christian Bonk, Martin Bonhage, Anna Chugreeva, Tim Matthias
Abstract: Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.
Organisation(s): Institute of Metal Forming and Metal Forming Machines
Type: Conference contribution
Pages: 544-551
No. of pages: 8
Publication date: 03.07.2017
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: General Materials Science, Mechanics of Materials, Mechanical Engineering
Electronic version(s): https://doi.org/10.4028/www.scientific.net/kem.742.544 (Access: Closed)
: Details in the research portal "Research@Leibniz University"

BibTeX

@inproceedings{a57df6abb3f042c98769fa4f569d12f7,
title = "FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear",
abstract = "Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.",
keywords = "Deposition welding, Hot forging, Hybrid components, Tailored forming",
author = "Behrens, {Bernd Arno} and Anas Bouguecha and Christian Bonk and Martin Bonhage and Anna Chugreeva and Tim Matthias",
note = "Publisher Copyright: {\textcopyright} 2017 Trans Tech Publications, Switzerland. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.; 21st Symposium on Composites, 2017 ; Conference date: 05-07-2017 Through 07-07-2017",
year = "2017",
month = jul,
day = "3",
doi = "10.4028/www.scientific.net/kem.742.544",
language = "English",
isbn = "9783035711981",
series = "Key Engineering Materials",
publisher = "Trans Tech Publications Ltd",
pages = "544--551",
editor = "Herrmann, {Axel S.}",
booktitle = "21st Symposium on Composites, 2017",
}