Influence of the Determination of FLC’s and FLSC’s and Their Application for Deep Drawing Process with Additional Force Transmission

authored by: B. A. Behrens, A. Bouguecha, C. Bonk, D. Rosenbusch, N. Grbic, M. Vucetic
Abstract: This contribution deals with the experimental and numerical analysis of the material fracture behavior of steel sheet material HCT 600 X + Z (1.0941) in thickness s₀ = 1.0 mm using the Nakajima test. Firstly, the Nakajima test is carried out, whereby the major and minor strains are measured with the optical measuring system ARAMIS. Here, two different estimation methods for determination of the strains are applied and sensitivity of estimated results related to different strain gauge lengths was analyzed. Hereby, the forming limit curve (FLC) is determined experimentally. Subsequently, the FEA of a Nakajima test was carried out and compared with corresponding experimental results. The flow behavior of HCT 600 is modelled using a planar anisotropic material model based on the Hill’s 1948 criterion, which was validated in previous work. Using FLC the simulation-based determination of the forming limit stress curve (FLSC) is carried out. Furthermore, two deep drawing processes, conventional and process with activation of additional force transmission are carried out producing the rectangle cups. Here, the larger process window is achieved. Within the numerical investigation of the material fracture behavior the FLC and FLSC are applied by FEA of both deep drawing processes. Finally, the assessment of the performed material modelling is presented.
Organisation(s): Institute of Metal Forming and Metal Forming Machines
Type: Article
Journal: Lecture Notes in Mechanical Engineering
Pages: 405-415
No. of pages: 11
ISSN: 2195-4356
Publication date: 23.04.2017
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: Automotive Engineering, Aerospace Engineering, Mechanical Engineering, Fluid Flow and Transfer Processes
Electronic version(s): https://doi.org/10.1007/978-3-319-56430-2_30 (Access: Closed)
: Details in the research portal "Research@Leibniz University"

BibTeX

@article{64afe771352e410fb72145b058b079d2,
title = "Influence of the Determination of FLC{\textquoteright}s and FLSC{\textquoteright}s and Their Application for Deep Drawing Process with Additional Force Transmission",
abstract = "This contribution deals with the experimental and numerical analysis of the material fracture behavior of steel sheet material HCT 600 X + Z (1.0941) in thickness s0 = 1.0 mm using the Nakajima test. Firstly, the Nakajima test is carried out, whereby the major and minor strains are measured with the optical measuring system ARAMIS. Here, two different estimation methods for determination of the strains are applied and sensitivity of estimated results related to different strain gauge lengths was analyzed. Hereby, the forming limit curve (FLC) is determined experimentally. Subsequently, the FEA of a Nakajima test was carried out and compared with corresponding experimental results. The flow behavior of HCT 600 is modelled using a planar anisotropic material model based on the Hill{\textquoteright}s 1948 criterion, which was validated in previous work. Using FLC the simulation-based determination of the forming limit stress curve (FLSC) is carried out. Furthermore, two deep drawing processes, conventional and process with activation of additional force transmission are carried out producing the rectangle cups. Here, the larger process window is achieved. Within the numerical investigation of the material fracture behavior the FLC and FLSC are applied by FEA of both deep drawing processes. Finally, the assessment of the performed material modelling is presented.",
keywords = "Deep drawing, Forming limit curve, Forming limit stress curve",
author = "Behrens, {B. A.} and A. Bouguecha and C. Bonk and D. Rosenbusch and N. Grbic and M. Vucetic",
note = "Funding information: This paper is based on investigations of the project (BE169/139-1): “Deep drawing with additional force transmission”, which is kindly supported by the German Research Foundation (DFG). The authors thank the DFG for project foundation.",
year = "2017",
month = apr,
day = "23",
doi = "10.1007/978-3-319-56430-2_30",
language = "English",
pages = "405--415",
journal = "Lecture Notes in Mechanical Engineering",
issn = "2195-4356",
publisher = "Springer Verlag",
}