Numerical Investigation of Punch Radius and Shape Effects on the Formability of Coated Aluminum Sheet in Deep Drawing

authored by: Mariem Abdennadher, Anas Bouguecha, Eugen Stockburger, Hendrik Wester, Bernd Arno Behrens, Riadh Elleuch
Abstract: Deep drawing is a popular manufacturing process across many industries as it has the ability to efficiently produce complex shapes with high accuracy and repeatability. However, deep drawing is limited by various factors such as the formability of the material being used, part design, and deep drawing process parameters. The shape of the punch can also affect the deep drawing process. Finite element analysis has become an essential tool, allowing manufacturers to improve their product quality while reducing the need for expensive experimentation. By using advanced simulation techniques, our objective is to gain a comprehensive understanding of how varying punch characteristics can influence the formability and the quality of the deep-drawn components. In this study, we numerically investigate, by simulating different scenarios, the effects of punch radius and shape on the formability of coated Aluminum sheet in deep drawing process. This work is important to optimize the deep drawing process, reduce defects, and improve the efficiency of deep drawing operations of coated Aluminum sheets.
Organisation(s): Institute of Metal Forming and Metal Forming Machines
External Organisation(s): University of Sfax
Type: Conference contribution
Pages: 373-379
No. of pages: 7
Publication date: 24.03.2024
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: Automotive Engineering, Aerospace Engineering, Mechanical Engineering, Fluid Flow and Transfer Processes
Electronic version(s): https://doi.org/10.1007/978-3-031-57324-8_40 (Access: Closed)
: Details in the research portal "Research@Leibniz University"

BibTeX

@inproceedings{2fe36dc1aefb4651bdcc80f414290088,
title = "Numerical Investigation of Punch Radius and Shape Effects on the Formability of Coated Aluminum Sheet in Deep Drawing",
abstract = "Deep drawing is a popular manufacturing process across many industries as it has the ability to efficiently produce complex shapes with high accuracy and repeatability. However, deep drawing is limited by various factors such as the formability of the material being used, part design, and deep drawing process parameters. The shape of the punch can also affect the deep drawing process. Finite element analysis has become an essential tool, allowing manufacturers to improve their product quality while reducing the need for expensive experimentation. By using advanced simulation techniques, our objective is to gain a comprehensive understanding of how varying punch characteristics can influence the formability and the quality of the deep-drawn components. In this study, we numerically investigate, by simulating different scenarios, the effects of punch radius and shape on the formability of coated Aluminum sheet in deep drawing process. This work is important to optimize the deep drawing process, reduce defects, and improve the efficiency of deep drawing operations of coated Aluminum sheets.",
keywords = "deep drawing, finite element modeling, formability",
author = "Mariem Abdennadher and Anas Bouguecha and Eugen Stockburger and Hendrik Wester and Behrens, {Bernd Arno} and Riadh Elleuch",
note = "Funding Information: This project is carried out under the mobidoc scheme 248 \u201CDevelopment of a ceramic non-stick coating, with extended formability limits on sheet metal for deep drawing applications\u201D, funded by the EU through the EMORI program and managed by the ANPR. ; 4th International Conference on Advanced Materials Mechanics and Manufacturing, A3M2023 ; Conference date: 20-03-2023 Through 21-03-2023",
year = "2024",
month = mar,
day = "24",
doi = "10.1007/978-3-031-57324-8_40",
language = "English",
isbn = "9783031573231",
series = "Lecture Notes in Mechanical Engineering",
publisher = "Springer Science and Business Media Deutschland GmbH",
pages = "373--379",
editor = "{Ben Amar}, Mounir and Hassen Trabelsi and Elhem Ghorbel and Dhouha Tounsi and {El Mahi}, Aberrahim and Mohamed Haddar and {Ben Souf}, {Mohamed Amine} and Moez Beyaoui and Fakher Chaari",
booktitle = "Advances in Materials, Mechanics and Manufacturing III",
address = "Germany",
}